Freepin' Clutch Master Fitting

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User1

RETIRED Admin, pm OFF
<TABLE cellSpacing=1 cellPadding=6 width="100%" border=0><TBODY><TR><TD colSpan=2><TABLE width="100%" border=0><TBODY><TR><TD style="PADDING-TOP: 4px" vAlign=top colSpan=2>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Freepin' Clutch Master Fitting<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 8 2001 at 7:14 AM[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "d";n54_em = n54_em + "a";n54_em = n54_em + "m";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "f";n54_em = n54_em + "g";n54_em = n54_em + "@";n54_em = n54_em + "y";n54_em = n54_em + "a";n54_em = n54_em + "h";n54_em = n54_em + "o";n54_em = n54_em + "o";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Damon G"); // --> </SCRIPT>Damon G <NOSCRIPT> Damon G </NOSCRIPT> [/FONT]</TD></TR><TR><TD vAlign=bottom colSpan=3><HR></TD></TR><TR><TD colSpan=3>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Hi all.

Like most X projects, the big things are easy and the little things turn into huge problems !

Well as the story goes - the plastic nipple broke off the clutch master, so I figured it would be a perfect time to replace the master. It took no more than 10 minutes to have it unbolted and almost out. I say almost because I could not disconnect the metal hydraulic line.

The plan was to cut the hydraulic line (standard 1/4" tubing) and slap in a new piece of tubing with the new master. Sounds good so far, right? Well the silly Fiat uses an incredibly non-standard flare fitting that as best I can tell is made of unobtanium. 12x1.25 'bubble flare' but it's not listed in any catalogs. Spent 2 hours behind the desk at Napa last night....

I have dissassembled the new master, and think I have a plan- to weld on a 1/4" (SAE) flare fitting. Dissassemble the master first so no damage to the seals, of course. Then run a normal flare line from the master to the cut end, and since the tubing is normal 1/4", why noy use more SAE flare fittings ? (I could get real lazy and use compression but I'm not there yet!)

Does this sound crazy ?

-d<!-- google_ad_section_end -->

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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Author[/FONT]</TD><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Reply[/FONT]</TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "d";n54_em = n54_em + "a";n54_em = n54_em + "m";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "f";n54_em = n54_em + "g";n54_em = n54_em + "@";n54_em = n54_em + "y";n54_em = n54_em + "a";n54_em = n54_em + "h";n54_em = n54_em + "o";n54_em = n54_em + "o";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Damon G"); // --> </SCRIPT>Damon G <NOSCRIPT> Damon G </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 15px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->it only gets worse.<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 8 2001, 10:18 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 15px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->SO I go off in search of a 1/4" SAE flare union to weld onto the Master Cyl. Well all the unions are brass. End of story.

Well no, not quite the end. Now it's somewhere just shy of a crazy a-team stunt.

Weld a flare nut onto the master, put in a little piece of flared tubing (to make the seal) then a union, to about a 2' splice, to a 1/4 sae flare to the factory line.

I don't know weather to feel guilty or laugh at this whole debaucle.

-d
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[/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=4 width="100%" border=0><TBODY><TR><TD vAlign=top align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial] [/FONT]</TD><TD vAlign=top noWrap align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "b";n54_em = n54_em + "m";n54_em = n54_em + "e";n54_em = n54_em + "l";n54_em = n54_em + "a";n54_em = n54_em + "n";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "@";n54_em = n54_em + "f";n54_em = n54_em + "m";n54_em = n54_em + "b";n54_em = n54_em + "a";n54_em = n54_em + "d";n54_em = n54_em + "v";n54_em = n54_em + "e";n54_em = n54_em + "r";n54_em = n54_em + "t";n54_em = n54_em + "i";n54_em = n54_em + "s";n54_em = n54_em + "i";n54_em = n54_em + "n";n54_em = n54_em + "g";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Brett"); // --> </SCRIPT>Brett <NOSCRIPT> Brett </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 30px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->You could braise it (sp?)<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 8 2001, 10:50 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 30px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->I braised mine once and it worked very nicely. The heat is not as much and it holds better than a compression fitting.

Good luck<!-- google_ad_section_end -->

[/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=4 width="100%" border=0><TBODY><TR><TD vAlign=top align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial] [/FONT]</TD><TD vAlign=top noWrap align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "d";n54_em = n54_em + "a";n54_em = n54_em + "m";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "f";n54_em = n54_em + "g";n54_em = n54_em + "@";n54_em = n54_em + "y";n54_em = n54_em + "a";n54_em = n54_em + "h";n54_em = n54_em + "o";n54_em = n54_em + "o";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("DamonG"); // --> </SCRIPT>DamonG <NOSCRIPT> DamonG </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 45px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->steel to brass ?<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 8 2001, 12:09 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 45px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->steel to brass is a tough one to braze. I think a steel-steel weld would be pretty solid and easier to do. Already have the MC apart and it's just a nice
solid steel plug to hook up to.

Glad to hear yours has held well, that gives me plenty of confidence. (although I think this repair is one step above chewing gum, but below bailing wire!)

-d<!-- google_ad_section_end -->

[/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=4 width="100%" border=0><TBODY><TR><TD vAlign=top align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial] [/FONT]</TD><TD vAlign=top noWrap align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "d";n54_em = n54_em + "a";n54_em = n54_em + "m";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "f";n54_em = n54_em + "g";n54_em = n54_em + "@";n54_em = n54_em + "y";n54_em = n54_em + "a";n54_em = n54_em + "h";n54_em = n54_em + "o";n54_em = n54_em + "o";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Damon G"); // --> </SCRIPT>Damon G <NOSCRIPT> Damon G </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 30px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->PIC<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 9 2001, 10:39 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 30px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->I can't tell anymore if this is a good way to fix the problem or if this is a spectacular kludge.

Managed to weld a 1/4" SAE double flare nut to the M12-1.25 ISO bubble flare end of the master cylinder.

I'm not sure if I should be proud or ashamed of this one!

Probably wont be able to swap it in until Saturday tho.

saeconve.jpg
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "m";n54_em = n54_em + "a";n54_em = n54_em + "c";n54_em = n54_em + "@";n54_em = n54_em + "s";n54_em = n54_em + "e";n54_em = n54_em + "a";n54_em = n54_em + "t";n54_em = n54_em + "t";n54_em = n54_em + "l";n54_em = n54_em + "e";n54_em = n54_em + "x";n54_em = n54_em + "1";n54_em = n54_em + "9";n54_em = n54_em + ".";n54_em = n54_em + "o";n54_em = n54_em + "r";n54_em = n54_em + "g"; document.write("Mac"); // --> </SCRIPT>Mac <NOSCRIPT> Mac </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 45px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->where's the pic?? I wanna see the alleged "kludge"!! <nt><!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]August 15 2001, 3:42 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 45px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->...<!-- google_ad_section_end -->

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