how perfect should new gears be?

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User1

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<TABLE cellSpacing=1 cellPadding=6 width="100%" border=0><TBODY><TR><TD colSpan=2><TABLE width="100%" border=0><TBODY><TR><TD style="PADDING-TOP: 4px" vAlign=top colSpan=2>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]how perfect should new gears be?<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial]September 12 2000 at 8:21 PM[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "s";n54_em = n54_em + "t";n54_em = n54_em + "e";n54_em = n54_em + "v";n54_em = n54_em + "e";n54_em = n54_em + "l";n54_em = n54_em + "@";n54_em = n54_em + "s";n54_em = n54_em + "d";n54_em = n54_em + "l";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "t";n54_em = n54_em + "i";n54_em = n54_em + "n";n54_em = n54_em + "e";n54_em = n54_em + "t";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Steven Lawson"); // --> </SCRIPT>Steven Lawson <NOSCRIPT></NOSCRIPT> [/FONT]</TD></TR><TR><TD vAlign=bottom colSpan=3><HR></TD></TR><TR><TD colSpan=3>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->My new 1st and 2nd gears arrived from Vicks today and I cleaned the cosmoline off them. Boy, the synchro hub ridges are sharp! I had no idea those little ridges on my old gears were so worn!
Seeing how sharp they are I can't imagine how Fiat ever expects the synchro to wear first.

Anyway, both gears have small problems but since I've never bought new gears I don't know what is to be expected and what should be returned.

One gear has a small ding on the edge of one tooth, probably would file off with a pass or two of the file. Other than this the gear looks perfect. I would tend to think this is one to keep?

The other has a tiny ding or chip (hard to say which, I just see a shiny spot) on the corner of a tooth, and the outermost ring of the synchro hub is a bit munged on the same side as the chip. I'm thinking this one should go back to Vicks (though I don't think the synchro touches that ring).

So, wadayathink? Time to wait another week for a package from Texas?
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Author[/FONT]</TD><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Reply[/FONT]</TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "s";n54_em = n54_em + "t";n54_em = n54_em + "e";n54_em = n54_em + "v";n54_em = n54_em + "e";n54_em = n54_em + "l";n54_em = n54_em + "@";n54_em = n54_em + "s";n54_em = n54_em + "d";n54_em = n54_em + "l";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "n";n54_em = n54_em + "t";n54_em = n54_em + "i";n54_em = n54_em + "n";n54_em = n54_em + "e";n54_em = n54_em + "t";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("Steven Lawson"); // --> </SCRIPT>Steven Lawson <NOSCRIPT></NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 15px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->followup..<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]September 12 2000, 8:40 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 15px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->On the gear with the munged outer hub ring, what I thought was a chip/ding appears to be a grinding problem. It's on the edge of the gear where the 45 degree cut is (that keeys the gear edge from being sharp) and looks as if the grinder had stopped in that one spot just a fraction of a second.<!-- google_ad_section_end -->

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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "j";n54_em = n54_em + "d";n54_em = n54_em + "e";n54_em = n54_em + "g";n54_em = n54_em + "l";n54_em = n54_em + "e";n54_em = n54_em + "r";n54_em = n54_em + "s";n54_em = n54_em + "@";n54_em = n54_em + "a";n54_em = n54_em + "o";n54_em = n54_em + "l";n54_em = n54_em + ".";n54_em = n54_em + "c";n54_em = n54_em + "o";n54_em = n54_em + "m"; document.write("John"); // --> </SCRIPT>John <NOSCRIPT></NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 15px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Munged Gear<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]September 12 2000, 9:17 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 15px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->If it looks damaged, send it back, even if it just looks like the grinder paused at that spot. I'm just starting to explore transaxles myself, but I do have a little experience in a machine shop. Better to wait just a week than to go to the trouble to put it back on, discover the prob, then discover that because you installed it, your stuck with it......The gear with the little ding on the side of the tooth should be ok, like you said, flie it off. Use a fine file and light preassure and be VARY carefull.......:)<!-- google_ad_section_end -->

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