Alternative location for Bosch electronic control module

Thanks Karl, when sanding rust could only find rust perforations to wheel arch. No hole to engine bay.
In any case could drill a small hole and grommet and tube it out to engine bay as you enlightened me to its whereabouts.
 
Karl there is a small 6mm dia. hole on the side of the panel that goes to engine bay. Not sure if that is the one. No nipple or hose. In deference fuel filler hole as a fairly long, clear plastic drain tube outlet from hole. to under body. Not so the right side. Will make sure both are clean and dry in future regardless.
 
Karl there is a small 6mm dia. hole on the side of the panel that goes to engine bay. Not sure if that is the one. No nipple or hose. In deference fuel filler hole as a fairly long, clear plastic drain tube outlet from hole. to under body. Not so the right side. Will make sure both are clean and dry in future regardless.
That is the one what should have the nipple, like the gas tank side. I suspect your car had rust there in the past and it was replaced.

The other alternative is that the nipple itself is a plastic part and it burned along with the tube...

What you have done will make it much easier to clean that out and prevent future rust. How much rain does Canberra get in a year?
 
Karl, you could be right. Nipple may have melted. May put a plastic tube in that small side hole and drain it out through engine bay. Now that I'm aware of problem build up will watch it like a hawk. Canberra is in South Eastern Australia and fairly high at 800 metres in a valley. Four seasons and considerable amount of rainfall usually through fall, winter and spring. Keeping car covered will help and keeping it as a week-end show and shine drive car.
On another issue you may be able to help. Not sure what lives beside spare wheel on the vent side. All I found was a poorly tacked piece of thick insulation. What's your baby got ? I know its hidden by spare wheel and spare wheel cover that is like a light tan covered door card.
 
On another issue you may be able to help. Not sure what lives beside spare wheel on the vent side. All I found was a poorly tacked piece of thick insulation. What's your baby got ? I know its hidden by spare wheel and spare wheel cover that is like a light tan covered door card.

My '87 had a piece of the board they use for door cards, etc., with the insulation glued to it in that location - I can't find the pic of it, this is the shape - I used the original (deteriorated) as a template for an aluminum panel on mine

IMG-20191026-124945.jpg


IMG-20191026-133414.jpg
 
I think they all had just a piece of fiberboard there, pretty crappy in my mind. In one of my Xs I made one from sheet metal and sealed and pop riveted it into place.
 
As Hussien says it was just a piece of hardboard (like compressed cardboard) with some shoddy insulation (a fibrous material compressed with a binder) and around it that mice like to make nests with. Shoddy is actually a real term for the insulation beyond an insulting reference to the quality of work :)

Making a new one without the original will be challenging. I won’t be able to get at mine until spring time but mine does need to be replaced on at least one of my X’s. I will be happy to trace it then. Sorry for the delay.
 
Shoddy is actually a real term for the insulation beyond an insulting reference to the quality of work :)
I did not know that, so I just looked it up to find out more. Perhaps the two uses of the word are somewhat related; the definition of shoddy used to describe material ("yarn or fabric") says it is of a inferior quality. Now I don't need to learn anything else for today.
 
Thanks guys for reaffirming my initial fear that my 1982 X 1/9 was missing something that may have separated spare wheel from the space where my Bosch electronic ignition module now lives. I did not know there were so many spaces for mice nests in an X 1/9. I'm sure I found remnants of mice skeleton with fur at the bottom of the hole under drivers side vent. Yes I only found a slab of thick insulation held in situ by three metal tongues top and bottom.
 
Joe, what a great idea, an aluminium panel made to fit. Why didn't FIAT think of that ? Unfortunately attached to thick insulation I found debris of card.... No way to use for template. Still I'm used to cutting card templates to fit spaces to transfer to metal. Thanks for idea. What interesting components that are mounted to that panel.
 
I've never removed that panel in the spare compartment but I seem to recall there is one on the other side as well near the gas tank. Mine looked like it was made out of Masonite.
 
I've never removed that panel in the spare compartment but I seem to recall there is one on the other side as well near the gas tank. Mine looked like it was made out of Masonite.
Yes that is the brand name for what 'hardboard' is, a misnomer if every I have seen one.
 
Joe, what a great idea, an aluminium panel made to fit. Why didn't FIAT think of that ? Unfortunately attached to thick insulation I found debris of card.... No way to use for template. Still I'm used to cutting card templates to fit spaces to transfer to metal. Thanks for idea. What interesting components that are mounted to that panel.
All part of the K24 fitting theme along with eleventy billion Volvo parts :)
 
My '87 had a piece of the board they use for door cards, etc., with the insulation glued to it in that location - I can't find the pic of it, this is the shape - I used the original (deteriorated) as a template for an aluminum panel on mine

IMG-20191026-124945.jpg


IMG-20191026-133414.jpg
Great piece of retro-fitting of panel. Looks great, even painted in the original colour. What did you mount to the panel ? Will eventually try to do the same to my 82 X1/9 when I get that far. Does your spare tyre still live in its original space ?
 
All of those cardboard panels were quite shot on my X's as well, and the insulation was a smelly rotten mess. No wonder because most of them are rather exposed to the elements from behind. Once they warp and begin to deteriorate they allow some large (indirect) gaps into the cabin as well. What a mess to remove all traces of it. I also made a sheet metal replacement, but I've enlarged the air ducts significantly, so these panels needed to be moved inward to help open up the air path. That means they are no longer stock shaped either.
 
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My panels almost non existent, pieces of hardboard stuck to three large peces of fibre-wool insulation. Had no idea of what lay behind till I removed vent covering and 'saw the light'. A large cavernous well ventilated area for mice to nest with bits of soft insulation under vent space. Quite cosy..
Sparked idea for housing Bosch electronic ignition module, high up away from moisture, but with ventilation. Understand how you with enlarged ducts needed to move panels inward.
 
OK - so you can see the original hardboard panel in my cut away for the Dallara body (I guess it wasn't as bad shape as I recalled, judging from the pic). The problem with putting the module in there is that water can get in around the air intake if you drive in the rain, and from above. The intakes have 'seals' on them (to connect with rectangular vent seen behind sheet metal), however they typically don't work, so you may want to look at that with the panel out of the way.

Dallara-Wheel-Arches00032.jpg
 
The intakes have 'seals' on them (to connect with rectangular vent seen behind sheet metal), however they typically don't work
I think if the side scoops and air channels were "rebuilt" to restore the seals between the outside and engine bay, then the area where this module has been mounted will be fine. Unfortunately those "seals" typically are completely deteriorated and useless as @lookforjoe says. So it's worth the effort to find a way to reseal it.

The "seals" we are talking about were a bit of an oddity, much like most things on these cars. The majority of it was a large foam rubber block with a hole through it for the air to pass from the scoop to the duct (see pic below). You might be able to come up with a better way to seal it.

Sorry, this is a very poor representation. Hopefully someone has pics of the actual items described. But the foam block "seal" goes about where I drew a black box, with a hole through it (yellow):
Dallara-Wheel-Arches00032.jpg
 
OK - so you can see the original hardboard panel in my cut away for the Dallara body (I guess it wasn't as bad shape as I recalled, judging from the pic). The problem with putting the module in there is that water can get in around the air intake if you drive in the rain, and from above. The intakes have 'seals' on them (to connect with rectangular vent seen behind sheet metal), however they typically don't work, so you may want to look at that with the panel out of the way.
Joe, thanks for picture. Can see what you mean about cardboard panel being pretty much intact. Also your opening up side for extra ventilation. I'm keeping mine as original as possible regarding vents.
I think if the side scoops and air channels were "rebuilt" to restore the seals between the outside and engine bay, then the area where this module has been mounted will be fine. Unfortunately those "seals" typically are completely deteriorated and useless as @lookforjoe says. So it's worth the effort to find a way to reseal it.

The "seals" we are talking about were a bit of an oddity, much like most things on these cars. The majority of it was a large foam rubber block with a hole through it for the air to pass from the scoop to the duct (see pic below). You might be able to come up with a better way to seal it.

Sorry, this is a very poor representation. Hopefully someone has pics of the actual items described. But the foam block "seal" goes about where I drew a black box, with a hole through it (yellow):
View attachment 40830J

View attachment 40825
Jeff, thanks for pics, See what you mean about side vents not being too well connected to provide ventilation to engine bay without some way of connecting vent outlet to duct to engine bay. When redoing cables/levers and finding suitable site for Bosch ignition module that I explored side duct spaces and their possibilities. Enlightning how much I'm learning about these cars after many years of having owned and driven them without looking into their nooks and crannies.
Today after chatting with Matt at Midwest Bayless am on another issue; fuel lines. May put that on another separate forum.
 
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