Stock trannies on high power engines...

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User1

RETIRED Admin, pm OFF
<TABLE cellSpacing=1 cellPadding=6 width="100%" border=0><TBODY><TR><TD colSpan=2><TABLE width="100%" border=0><TBODY><TR><TD style="PADDING-TOP: 4px" vAlign=top colSpan=2>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Stock trannies on high power engines...<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 7 1999 at 4:52 PM[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "x";n54_em = n54_em + "1";n54_em = n54_em + "9";n54_em = n54_em + "e";n54_em = n54_em + "r";n54_em = n54_em + "@";n54_em = n54_em + "t";n54_em = n54_em + "m";n54_em = n54_em + ".";n54_em = n54_em + "n";n54_em = n54_em + "e";n54_em = n54_em + "t"; document.write("x19er"); // --> </SCRIPT>x19er <NOSCRIPT> x19er </NOSCRIPT> [/FONT]</TD></TR><TR><TD vAlign=bottom colSpan=3><HR></TD></TR><TR><TD colSpan=3>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Anyone know how much torque the stock transmission can handle reliably?

What are the most common failure modes of the tranny in high power applications?

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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Author[/FONT]</TD><TD>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Reply[/FONT]</TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<SCRIPT language=Javascript> <!-- var n54_em; n54_em = ""; n54_em = n54_em + "s";n54_em = n54_em + "t";n54_em = n54_em + "e";n54_em = n54_em + "v";n54_em = n54_em + "e";n54_em = n54_em + "h";n54_em = n54_em + "h";n54_em = n54_em + "@";n54_em = n54_em + "h";n54_em = n54_em + "i";n54_em = n54_em + "w";n54_em = n54_em + "a";n54_em = n54_em + "a";n54_em = n54_em + "y";n54_em = n54_em + ".";n54_em = n54_em + "n";n54_em = n54_em + "e";n54_em = n54_em + "t"; document.write("Steve Hoelscher"); // --> </SCRIPT>Steve Hoelscher <NOSCRIPT> Steve Hoelscher </NOSCRIPT>[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 15px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Which Tranny...<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 7 1999, 9:01 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 15px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->...4 speed or 5 speed?

A lot depends on the kind of abuse you give the transmission. Hard lanches are the toughest on them. 5 speeds will explode the differential, while 4 speeds will snap the half shafts long before you hurt the transmission itself. The 4 speed diff carriers are larger in diameter so they are somewhat stronger than the 5 speeds and therefore less likely to explode.

Either transmission can take over 100 lbs/ft of torque reliably if the driver is carefull when launching the car. Although, I did once explode a 5 speed diff on a first to second upshift.

Steve<!-- google_ad_section_end -->

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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Julian[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 30px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Torque twist<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 8 1999, 2:52 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 30px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->I would say the biggest problem with the 5-speed box is the tendancy for the linkage to distort under high-torque loads. Whilst the engine is twisting in the engine bay the gear linkage becomes misaligned so you are forced to wait for the revs to drop until the likes of third gear can be selected. Even when the engine mounts are in good condition and the gear linkage is done up tight (poor mac!) even the piddling torque from the stock engine is enough to shred the synchros. The 4-speed seems to be less prone (presumably due to the lower torque from the 1300 engine)

Boosting the engine power (through tuning or an engine swap) is going to make this problem far, far worse. One of the standard tricks is to make sure you keep the stock clutch (as these are much cheaper to replace than the gears or diff), but this does mean you have to be gentle when it comes to a launch.<!-- google_ad_section_end -->

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[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 45px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Linkage problems?<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 8 1999, 3:29 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 45px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Linkage missalignment causing a shifting problem? I have never seen this in a car with anywhere near healthy mounts. Could you tell me more about it?
The only problem I have ever had was the lower mount moving so much the car popped out of gear. A simple torque supressor solved that problem. I have also ripped the top mount (dog bone) in half. That resulted from the steel bushing surrounds getting continuously deformed from bottoming out in the mounts.

Also, the synchros are mostly unaffected by the amount of torque and engine makes because the shift are made when the transmission is un-loaded (the clutch is dissengaged). That is unless the driver is sloppy with his shifts and gets the clutch out before the shift is complete. Then more torque will make shorter work of the synchros.

Steve <!-- google_ad_section_end -->

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[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 60px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Heavy wear<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 9 1999, 2:20 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 60px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->The problem isn't really apparent until you start to rev the engine to the red line in 2nd and then shift to 3rd. You either make a quick change and get the timing perfect (which takes practice and is likely to leave you with a shreaded set of synchros) or you take a very slow shift.

The strange thing is that out on the circuit the gear changes are slick and fast, on the road they tend to result in a failed gear change and rapid doubling of the clutch.

I'll be the first to admit that none of my collection of X1/9s have perfect engine mounts, but every single one (including other peoples) has the same tendency. Nearly every long-term X owner I've talked to has first hand experience of 3rd gear failure in some shape of form. Gradual mis-alignment of the gear linkage is the most probable cause coupled with the engine twisting in the engine bay. For some reason the engine takes a long time (1-2secs) to settle when in theory it should return almost instantly. The problem is aggravtated by the location of the engine mounts - not only is the engine twisting forward and back it has a tendency to twist slightly around the RHS engine mount.

Now maybe I am a sloppy gear changer (I didn't think so) and I definitely DO push the car hard at times (the side effects of normally driving a type-R VTEC - that 10k rev-limit is ever so deceiving!) I do find it hard to believe that pretty much everyone in this country has the same problem though! There is one possible clue though, clutch slave cylinder failure rates are very high in this country when compared with other areas - probably a result of high corrosion rates. It's quite possible that even the most cautious gear change is not fully releasing the clutch.<!-- google_ad_section_end -->

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[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 75px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->synchros<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 10 1999, 9:32 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 75px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->I think the problem you are describing is synchros, not linkage. The X1/9 linkage is quite good and the external portion can really only bind if it fouls the opening in the tunnel (a result of being incorrectly assembled). I have never driven an X that had a problem selecting third as a result of driveline wind-up or a linkage problem, nor can I identify any way the linkage could "miss-align" from driveline wind-up.

The basic problem with 3rd gear in the X is the cheesy "Porsche type" synchros (also used on 4th and 5th). Third gets a lot of wear, and once it gets a little tired, it will cause third to grind if you rush the shift. Shifting at higher rpm will make the problem worse.

I can shift any of my gearboxes (4 spd or 5 spd) as quickly as possible, and at maximum revs, with no problems what-so-ever. 3rd always selects cleanly and smoothly.

Steve
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[/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=4 width="100%" border=0><TBODY><TR><TD vAlign=top align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial] [/FONT]</TD><TD vAlign=top noWrap align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]
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[/FONT]</TD></TR></TBODY></TABLE></TD></TR><TR><TD vAlign=top noWrap width="17.9%">[FONT=Trebuchet MS, Verdana, Tahoma, Arial]Mac[/FONT]
[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 90px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->are the US and UK cars using a different linkage??<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 11 1999, 2:05 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 90px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->I don't think they are, but thought I'd mention the question. -Mac.

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[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 105px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Not as far as I know.<!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 11 1999, 8:02 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 105px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->But then I have only seen one UK market car. It had the same linkage as the US model.

Steve<!-- google_ad_section_end -->

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[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 15 1999, 11:43 AM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 105px">
[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->From what i have seen in Oz and the UK the linkages are the same.<!-- google_ad_section_end -->

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[FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD style="PADDING-LEFT: 30px" vAlign=top><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD align=left>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]<!-- google_ad_section_start -->Thanks Steve! Just what I needed to know. <nt><!-- google_ad_section_end -->

[/FONT][FONT=Trebuchet MS, Verdana, Tahoma, Arial][/FONT]</TD><TD vAlign=top align=right>[FONT=Trebuchet MS, Verdana, Tahoma, Arial]November 8 1999, 6:34 PM [/FONT]</TD></TR></TBODY></TABLE><TABLE cellSpacing=0 cellPadding=1 width="100%" border=0><TBODY><TR><TD style="PADDING-LEFT: 30px">
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