Hello!
My X1/9 fitted with the Midwest Bayless single adjustable Koni coilover kit appears to have some sort of issue with the shock tower mounts. They seem to be moving around as I drive and are getting stuck under the shock towers. Any ideas on what is causing this and how to fix it?
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It's been posted before on XWeb that several years ago there was a run of these strut mounts made by third-party-suppliers that were just awful, mostly due to the wrong grade of rubber, resulting in early rubber fatigue. They were being sold by many vendors and unfortunately just by looking at product arriving from previously reliable sources, at first glance there was no way for the vendors to know it was a bad batch.
Jack the car up and support it safely, remove the tire, eat your Wheaties, and then grasp the spring towards the top and try to displace it. Or insert a good pry bar between the spring and the sheet metal of the shock tower and try to lever it around. If you can create movement in the spring, you'll see the center cone section moving around in the "donut hole" of the strut mount. Movement means that (a) the cone section is not sufficiently tightened and therefore not self-centering in the donut hole, or (b) the rubber ring that creates the donut hole is fatigued, deteriorated, or separated from the metal of the strut mount.
The typical symptoms of failure are the lateral movement yours are showing, and/or the "bulge" where the rubber is actually stretched vertically, allowing the top cone to rise above the sheet metal of the strut tower.
If (a), tighten the big nut at the top with an impact gun and monitor for movement
If (b), the parts are worn and will need to be replaced. Chris Obert sells an improved product:
http://www.fiatplus.com/HEAVY-DUTY-UPPER-STRUT-MOUNT.html
I have the full Plaia treatment (the uprated strut mounts & the BigFoot doublers all around, and Mark's thrust bearings [Plaia Pivots] on the front, and it's well worth the cost.